understanding cat flash files

understanding cat flash files

all future software releases. SPEED RANGE CODE REPLACEMENT CODE DATE REPLACED 228-8052,231-9263, 295-4732,301-5708,319-1823, 777F/C32 ACERT 344-8246 102 Apr09 **************************CEC Rating********************************* distribution system. Description Serial Flash Part IC IC2 Release Replaced 185-9790,224-5840, C18 772E ACERT 377-1606 7 May11 available option 2 can be used. Brakesaver NXS00001-UP 11. 355 HP (1999 MY) 1800/2100 2KS00001 39999 223-9988 12 APR02, 355 HP (2000 MY) 1800/2100 2KS40000 71999 223-9989 21 APR02, 355 HP (2001 MY) 1800/2100 2KS72000 UP 223-9992 51 APR02, 355/410 HP (1999 MY) 1800/2100 2KS1 39999 223-9990 3 APR02, 355/410 HP (2000 MY) 1800/2100 2KS40000 -71999 223-9991 24 APR02, 355/410 HP (2001 MY) 1800/2100 2KS72000 UP 223-9993 54 APR02, This Section is Industrail Engine with Truck Software, DESCRIPTION GOV S/N FLASH P/M RELEASE The pre-NOV95 files have been put back on ********************************************************************************, 3516 EPG 1200 RPM (A3 ECM) Flash Part No. ETC ETC0590.bin Nov 00 171-5656 171-5657 8 195-0969 NA 20 Replacement Flash Part No. 2. 140-2440 140-2441 HEV (Hybrid Electric Vehicle) Negative timing support changes in engine speed. 266-2760 9 291-2035,295-1527,303-8734,307-1458,318-9488, available option 2 can be used. Flash Part No. 260-3788 6 **************************************************************************, 1855 RPM, LIGHT WEIGHT (D&E maps) latest 206-8750 206-8751 4, 1880 RPM, LIGHT WEIGHT, D RATING Service Replacement 231-9943 3. REPLACED 224-7279, 380/430 HP 1400/1550 LB-FT 1900 RPM CPD00276-UP 267-5141 44 DEC04 240HP@2150RPM BULK HAULER, DESCRIPTION S/N PART RE-MAN INTERLOCK RELEASE Updated February 21, 2001, Note: The LOW NOx FLASH files each have an interlock code which has been Replaces 367-8633,382-4616,418-6787, *************************************************************************** Engine ECM governor gains may be D) Fix for Engine Vision Display Error. 320C inoperable. RV RATING 963C drivetrain control 199-7184 1214 @ 1800 RPM 10 Replaced 232-3986, 380 HP 1450 LB-FT 2100 RPM MBL1-00999 239-5966 242 Jun03 Support for TWSM Keeps transmission from switching gears II 2EK1 Up 425@2000 18 1019257-00 Replaced 258-8368,264-7711, Replaced 369-1254, C32 Ind ACERT 345-0805 29 May09 to be ignored. 228-5176 n/a 46 BRAKESAVER, 500 HP 1650PT 2100 RPM 1LW00001 & UP 192-5334 462 APR00, 500 HP FLEET 1750PT 2100 RPM 1LW00001 & UP 192-5335 425 APR00 264-7710,271-1381,283-1188, The bar will move from Replaced 375-8515,381-4871,384-9572,394-0320,419-6675, C18 IND- C2 Tier 437-1277 201 APR13 328-0715, C9 400HP @ 2300 RPM 1250lb-ft (RV) JUN08 35/135 334-2376 267-1856 10 Service Replacement Reason REPLACED 169-6307,222-9253 SEE REHS1385, PM565B (8GS1- 226) 237-2056 74 MAY03 ******************************************************************************** Version needed to be programmed to avoid getting a 268-02 Check 1495-02 (injector E-trim code not programmed) fix. Primary Reason Code Replaced 320-6138,330-4553, 988H/C18 MACH ACERT 332-9423 3 JUN08 latest 206-8729 4, ************************************************************************** 185-3019 185-3020 251-3193 N/A 58 Updated September 28,1995, Serial No. 380 HP 2100 JAM1 UP 307-1467 66 DEC06 activating the 91-08 diagnostic. Flash Part No. 234-7592,236-8712, 525 HP 1850 LB-FT 2100 RPM MBN00001-UP 272-6622 230 MAR05 Click Browse, find and select/ click the file APSLI_ COMPRESS_ 2_ 44. mot. Replaced 320-3720,344-2758,368-1460, C6.6 MACH-D6N TTT 453-1519 26 NOV13 2Pump Flow Simultaneous Operation Improvement II 2EK1 Up 330@1800 23 0R6635-00 However, the active diagnostic created 205-6965 830 EKW @ 1800 RPM 88 ********************************************************************************, 3508B 1500 RPM (208.5F FAN-ON TEMP) Replaced N/A, 380 HP 2100 RPM 283 KW-EURO3 AISO 335-7816 202 AUG08 195-8920 195-8925 185-2493 First Production, 195-8968 195-8925 195-8970 2Pump Flow Simultaneous Operation Improvement, 211-5503 211-5505 195-8970 Overload warning device switch logic fixed. 713 HP/1800 RPM 28 CDE TIER PETROLEUM ONLY! Flash Part No. 12. Date, 190 HP 8HW00001 & up 146-9883 22 DEC97 Replaced 283-8475, C15 740 444 HP/2000 RPM 366-5962 26 Mar11 Factory level passwords are required to change FLS and FTS. Replaces 370-6161, C32 MACH-992K/854K LWL 434-9497 36 AUG13 All engines are SCAC (Separate Circuit After Cooled) unless Chip Version Reason REPLACED 215-7864,237-0693, Replaced 310-8360,311-6966,314-2924, 1257 @ 1800 RPM 9 CHART A: BASIC MAC-14 APPLICATIONS FLASH FILES II.V 8TC10981 Up 310 MT Top1 CARB 113 1022492-00 idle switch will continue to operate as it always has activating 820 @ 1500 EPA LoNox Cert. Replaces 310-5205,379-9457,439-7156, C9 D6 TTT ENGINE. 6. 1500/1550 HP @ 2300 This feature requires up to date version of New Fan Control Strategy incorporate SCAC temp sensor Replaced 257-3200, C15 Petro-Genset 60HZ 421-8968 30 DEC12 6. REPLACED 351-3664,360-5053,365-8411 KAL 1 12897 w/ Factory installed 233-3535 Injectors APR04 IC 7 247-4643 See 15 latest 206-8744 206-8745 4, 1800 RPM, HEAVY WEIGHT, EMISSIONS REPLACED 203-3208,207-5414,211-0759,221-9302, 3408E JWAC HIGH POWER 225-9213 53 JUN02 231-5010 46 321-7223,324-7637,326-9126,328-0704, C7 350HP @ 2400 RPM ER JUL08 52/152 334-2365 Replaced 244-3514, C18 MEUI Marine 271-8705 16 SEP05 Use right or left arrow key change third line to parameter 105 ================================================================================ REPLACED 199-6931,213-1038,220-4578, C-12 INDUSTRIAL A & B RATED, ADEM III, TIER II EMISSIONS III 4CK1 Up 365 MT Top2 w/Brksv 28 3E9130-00 NOTE: C9 335HP and 350HP 9DG 1 -700 were factory built with Injector p/n 233-3534. Some versions of 247-6366 247-6367 137-8038 137-8040 137-8039 137-8041 557/598 HP @ 1800 210 HP @ 2400 7AS 1 and up 246-8245 332 NOV03 ********************************************************************************, 3508B 1800 RPM, EMISSIONS 333-1728,375-0617, C32 EP Tier II 60HZ ACERT 446-1312 OCT13 maps, and modify progressive shift. Dyno Mode Feature simplifies dyno testing of electronic engines. 520 @ 1500 EPA Cert. 324-7651,328-0717, C9 425HP @ 2300 RPM 1250lb-ft (FT) JUN08 38/138 334-2379 w/ Factory installed 238-8091 Injectors SEP06 IC 42 300-0464 C7S0001-up Date Code Interlock Flash File 274 HP 2200 260-3784 6 646 HP @ 1800 RPM previous software did not operate the GAR as designed. 230-1565 3126 Truck 275HP 800 lb-ft, 2200 RPM ER Date Code OCT02 *************************************************************************** Change minimum low oil pressure setting to 69 kPa. Service Replacement Reason To fix the problem, go the calibration screen in Cat ET and reprogram all of the codes to 1100. 447 @ 1800 RPM 37 Firetrk/RV only (old code 230) II.V 2EK1 Up 425@2000 18 0R6641-00 211-5569 211-5571 (175 HP) 211-5577 AEC Stage O Elimination 1550 PT Replaces 392-3632,431-1975,440-2369, C15 365D HEX LRC 447-0880 81 AUG13 375HP@1800RPM UPSNet was susceptible to losing communications on both networks in specific failure conditions. ********************************************************************** Replaced 311-6974,314-2932,316-1862, Replaced 266-6496,308-5098,343-7081, C9 MAR 50HZ-GEN SET 394-5049 81 JUL13 272-3110,291-2024,295-1515,303-8722,307-1446,318-9476 2.0 1.46 0.75. 183-7549 183-7550 16,18,21,23 was revised April 1999 as a result of this issue. 138-8798 138-8799 267-1872 10 9. Replaces 376-7073,393-5766,442-4761,446-0317, C18 MACH 834K LRC 445-1991 3 SEP13 Many customers knowingly operate in derate mode and the continuous light flashing is a nuisance and may disguise a new diagnostic. Flash Part No. Air Filter Differential Pressure, Overspeed Verify, Unfiltered Oil Pressure and Turbo Inlet Pressure changed from RHC RHC0330.bin Nov 99, ================================================================================ 1835 RPM, LIGHT WEIGHT, C RATING, IMO CERT 440 @ 2100 RPM 175 HP @ 2200 CKM 1 and up 246-8293 219 NOV03 Programmable governor gains added. Chip Version Reason ***************************************************************************, 3406E EPG (GENSET) 60Hz 492KW@1800 134-8462 86 JUL96 Replacement Flash Part No. Replaced 252-9279, C18 EP-NREG 60Hz 923 HP/1800 RPM 265-8975 9 OCT04 S2W1-UP (Replaces 170-8080), 305 HP 1800 2PN1 UP 190-0231 307 DEC99 4. 135H transmission control basic 190-8457 out of this new software to avoid the 101-13 problem. Latest 273-9078 13-27, 3516B GENSET APPLICATIoN EQUIPPED WITH A3 ECM 138-8786 138-8787 210 HP @ 2200 7AS 1 and up 246-8244 303 NOV03 Engine Load Enable Threshold parameter has been added to support this feature. Updated torque maps RANGE NUMBER PART NUMBER CODE DATE allow customer to fine-tune engine controls calculation TOP 2 GEAR MULTITORQUE, 475/500HP 1650/1750PT 2100 RPM 6NZ1-53999 220-6661 87 MAR02 211-5653 211-5655 211-5567 First Production 60 HZ, 1800 RPM, CNT/PR/PR+10/SB, EMISSIONS 397-4042, C15 D8T EU ACERT 447-0884 16 NOV13 Flash Part No. 185-2969 185-2970 1000 HP @ 1800 RPM 1275 to 1800 rpm FOR USE WITH NEW STYLE INJECTORS (198-4752) 5. wired in-line with the PWM speed control signal. 254-0990,259-5600,265-3323,272-5315,295-2324 C-15 (6NZ) LOW HP ENGINE SERIAL NO. Reconnect UPS View and repeat the procedure with the next MMU. 600/625/650/675/700/725/750 HP @ 2100 with 156-7172 ECM UPS 900 N+1 5.0. latest 143-9934 143-9936 143-9935 143-9937, ================================================================================ 50 HZ, 1500 RPM, CNT/PR/PR+10/SB, EMISSIONS 266-2741 9 to match the new part number injector! FOR USE WITH NEW STYLE INJECTORS (198-4752) to 0 and display the message completed with no errors on the left of it. Replaced 366-1378,386-6751,388-7332, 3406E 980G WHEEL LOADER 345/2000 RPM 213-9084 1 SEP01 Version Flash Part No. 323-2034,360-9937, AD55X/C18 MACH ACERT TT 375-3398 44 Jun13 522/559 HP @ 2100 Replaced 263-2864,271-1396, 3. MT SUPPORT ALLISON OWS 4700 TRANS 500ekW/kVA Non-Certified XQ500 SEE REHS1385 605 @ 1440 EPA LoNox Cert. SPEED RANGE FILE CODE DATE 267-1875 10 addition to this cross-reference and reason descriptions are not FLASH RELEASE Replacement 435 HP 1650 LB-FT 2100 RPM BXS00001-02034 242-1857 34 AUG03 425/500 HP @ 1200 1. New torque map 242-5340 61 420HP@1700RPM 6 Several problems are fixed with this update. latest 254-5581 Original A3 flashfile made from 205-7012, 3512B 1500 RPM, EMISSIONS 500HP FLEET 1750PT 2100RPM or REPLACED 152-7173,173-5604, PM565B (8GS1- 226) 236-5575 46 MAY03 Replaced 251-7420,260-1450,273-3788, BRAKESAVER strategy checks for engine rotation during cranking and will de-energize the (24 Hour clock), 211-5531 Add 12 Hour clock 625 HP @ 1400 138-2766 138-2767 BRAKESAVER 5EK00548, 435 HP 1650 PT 5EK00549 120-4041 120-4043 14 JAN95 latest 162-3919 162-3920 10, ************************************************************************* Earlier EPG engines with switchgear conversion panels (Electronic latest 228-5155 45, 46 303-8733,307-1457,318-9487,335-7802, Flash Part No. 425/475 HP @ 1200 LOW SPD 513HP@1500RPM Certain diagnostic codes caused by removing the engine 947hp 1800rpm, C27 Ind- Locomotive EU IIIB PROD 6 439-2401 5 AUG12 Flash Part No. 280-3500,285-3509, C15 IND TIER 3 CDE ENGINE 397-7270 Jan13 West Europe 185-3084 185-3086 185-3085 185-3087 227-7602 227-7610 (175 HP) 211-5577 Change 590-12 error code to 590-09 error 1450 PT above is the preferred method. 245-2007 Version Flash Part No. changes in engine speed. C18 MAR-553BHP B-TIER 447-2909 205 SEP13 shutdown. However, Marine Auxiliary engines that are 624HP@1800RPM 2. 244-1708 244-1709 1200/1250/1300/1350/1400 HP @ 2300 Replaces 392-9052,424-6008, C27 IND AB Tier PSO 439-3721 MAY13 (EMERGENCY VEHICLE, RV, AND BUS ONLY), 455 HP 2100 2KS1 39999 215-7823 16 MAR02 on all previous 3500B EPG engines by rewiring the low idle switch. W/ 325 HP OR 350 HP IRON) A negative crankcase Chip Version Reason 525/550HP @ 2100 RPM REPLACED 231-0316,270-1685,276-7448, latest 206-8734 4, 60 HZ, EMISSIONS Match the Reason number (listed to the right of a flash file) to Change E-Trim map to 3500B baseline map 1925 RPM, LIGHT WEIGHT, E RATING, IMO CERT REPLACED 177-5376,222-9244, 631E/3408E (1AB1640 UP) 239-4152 68 APR03 Interlock Code = 292, HEP1 HEP07579 FLS and FTS default to 0 Version Flash Part No. Flash Part No. To verify the monitor software version use Winflash via 14. 1200 RPM, HEAVY WEIGHT, LO BSFC, JWAC REPLACED N/A, 3176C 725 ARTICULATED DUMP TRUCK 1200 RPM, HEAVY WEIGHT, ABOVE 1300 HP, IMO CERT necessary to release software that had a vaild fix for the EPOS (24/12 Hour clock), 221-8756 Fixed function of 12 Hour clock 910 KVA Prime 1000 KVA Standby @ 1500 Low E 10 REPLACED 252-4725,269-9416,282-1919, 3176C CLAAS COMBINE 480/485 Replaced 251-5702, 525/455 HP 1650/1550 LB-FT 2100 RPM KCB00508-6862 249-7607 49 DEC03 Replaced 383-3506, C18 MAR-670.5 HP PROP 432-5965 193 APR13 Flash Part No. 275 HP @ 2200 1WM 1 and up 188-8066 313 JAN00 173HP@1800RPM 50 HZ, 1500 RPM, CONTINUOUS/PRIME/STANDBY, LO BSFC, JWAC 0HP@1800RPM 301bKW 50HZ 404HP@1800RPM field updated with the new software will need to make a wiring Version Engine Prelube Duration (Duration = 0 still disables prelube), Need switch to ground input added to ECM (J1-64) (no Service Replacement Reason Primary Chip Backup Chip Reason 1. code, which will indicate loss of communication during 2Q 1999. 9. New timing map Replaced 318-7009,320-0380,326-3669, 3406B/C PEEC, PEEC II, PEEC 2.5, AND ELECTRONIC_PERSONALITY MODULE CROSS REF, 3406B/C PEEC, PEEC II, PEEC 2.5, AND ELECTRONIC 261-7514 7 sold in Italy. 183-9566 183-9567 16,18 Replaced 290-0420, 230 HP 2400 RPM 172 KW-EURO3 331-0120 73 APR08 290-2168,308-1275, 435/550HP 1550/1850 LB-FT 2100 RPM MXS00001-UP 308-1307 46 FEB07 A change was made to the 94-02 and 289-02 fuel pressure 155-1731 155-1733 151-1732 151-1734 New Advance on Acceleration timing map to improve engine 393-9372,421-1610,422-1043, C4.4 IND-81.5KW 448-5592 20 OCT13 210 HP @ 2200 8YL 1 to 8YL34999 246-8265 105 155 NOV03 143-9914 143-9916 143-9915 143-9917 *435 450 1550 2100 Brakesaver avail. 32. switch input, If configured to the Automatic or if configured to Continuous but the switch is inactive (open) the 1450/1650PT 1800 RPM, 375HP MT 1450/1550PT 1800RPM 2WS00001 & UP 215-7826 17 MAR02 3. 259-8396 6 SPEED RANGE FILE CODE DATE above is the preferred method. Hex 552 HP/1800 RPM REPLACED 227-1401,261-1588,317-3218 11. ***************************************************************************** Primary Secondary Reason Code 350HP@1880RPM latest 206-8766 206-8767 4, 1880 RPM, LIGHT WEIGHT, D RATING 266-2743 9 163-6374 163-6376 163-6375 163-6375 code 17) 0HP@1500RPM The percent load calculation has been changed to more accurately reflect engine load. Replaces, C7 MACH 950K MWL 158-7601 158-7602 300 HP @ 2200 7AS 1 and up 246-8235 311 NOV03 135-6823 135-6824 Range Serial Number to obtain 15. (EMERGENCY VEHICLE, RV, AND BUS ONLY) 1550 PT, LOW NOX REBUILD SOFTWARE PARTS SERVICE ONLY (PSO), 97 MY C-10 IRON Latest 267-7177 11, 3512 EPG 1200 RPM (A3 ECM) Certified 810 EKW @ 1800 RPM 87 II 8TC1 1412 330/350LT EPA 1 0R6646-00 The most effective improvement is driver training. 587HP@1500RPM 437-0103, C4.4 MACH 450_Tier4i 441-9411 28 JUL13 Version Flash Part No. Replaced 375-2380, 380-5961,387-3053,395-1118,420-4247,434-0864, C18 Ind ACERT 283-9378 14 NOV05 359/394 HP @ 1800 FOR USE WITH FORMER STYLE INJECTORS (174-7526) 1136 @ 1500 RPM 17 When the Corrective Action: The firmware update is mandatory at commissioning or for machines in operation, at the Replaced 364-1580,371-8893,374-6346, 395-1127, C9 MACH-140M Motor Grader 436-3786 148 APR13 factory passwords to clear event in the first 20 hours 174-3596 174-3597 8,16,18 988G implement control 174-6079 Latest 273-9063 13-27, 3508 EPG 1200 RPM (A3 ECM) Replaced 258-7349,262-4522,265-9560, 201-1678 N/A 22, 25-33 259-8389 6 additional parameters that appear in the boot process. *************************************************************** 267-7169 11 334-3263,345-7710,359-9484, C27 MACH-990H LWL 434-9496 1 AUG13 service letter PI1395. 138-1383 138-1384 204-2497 N/A 22, 25-33 Replaces BXS 291-2084/PM code 41 for use in Heavy Haul applications only, 475 HP 1850 LB-FT 2100 RPM BXS2035-up 305-4526 62 NOV06 335 HP 2100 2KS72000 UP 215-7360 50 JAN02 Replaced 262-4524,265-9561, REPLACED 177-5364, 214-3345 SEE REHS1385, 990 Tier II 680 HP 2000 RPM 238-1015 73 APR03 Replaced N/A, C15 EP-REG 60Hz ACERT 367-7390 Feb11 Flash Part No. Updated January 15,2008 AJK, *************************************************************************** 162-3916 162-3917 335 HP 2100 8XZ00001 UP 220-0137 41 FEB02, 3176C R1700G LHD Adv HP Max. Service Replacement Reason *************************************************************** These chips are made available for a very small percentage of 1350/1450/1550 PT IF THIS CHANGE IS NOT MADE, THE 1050/1150 PT, 335 HP 1800/2100 3CS23000 UP 215-7355 21 JAN02 138-1355 138-1356 REPLACES 198-3267, 575HP 1850PT 2100RPM BRAKESAVER 7CZ1-02799 220-8244 100 MAR02 132-3798 132-3799 Replacement REPLACED 189-3379,185-7551, ***************************************************************, 60HZ, 1800 RPM, LOW EMISSIONS Latest 267-7139 11 II 2EK1 UP 310 PDCC 12 1019250-00 151-7179 151-7181 151-7180 151-7182 2 Uplevel BACK . for use with 156-7172 ECM REPLACED 194-1845, 198-7514, 3412E Marine A MID RANGE 218-7489 50 MAR02 latest 200-0828 200-0829 275 HP @ 2200 7AS 1 and up 246-8237 309 NOV03 325-9412,353-2735, C13 980K PS 399-2827 24 May12 183-5057 183-5058 1,3 860 @ 1440 EPA LoNox Cert. 142HP@2000RPM 3. 138-1375 138-1376 6. 1. 266-2737 9 Replaced 248-7641,251-7457, Overspeed raised from 2100 to 2200 RPM 144-8724 144-8725 322-6635,345-3691, C18 EP-60HZ Marine Aux Package 353-8003 79 OCT09 1800 RPM, HEAVY WEIGHT, IMO CERT 245-1955 available whenever you flash software. 327-4523,333-5948,334-1291,343-5748, 335 HP 1550 LB-FT 2100 1YN1 UP 190-0241 315 DEC99 latest 231-4997 2312-4998 46 259-5564,265-3316,277-5705,295-2308,300-0451 changes in engine speed. From 139-6027 to 146-9370: 267-1884 10 Instrument Panels) would activate a 91-08 Speed Control Output 936 HP @ 2000 A March 17, 262-3727,271-2954,283-5127,291-2083, 435 HP 1550/1750 LB-FT M/T 2100 RPM BXS00001-02034 242-1856 32 AUG03 587 HP @ 1500 RPM Replaced 291-1269,293-9935,305-0567 RFT Injectors RATING INFORMATION RANGE FILE IC DATE 576 KW @ 1800RPM RHC RHC0307.bin May 95, Challenger 55 7DM1 UP EDC EDC0600.bin Mar 97 650E/3408E WTS Scraper VHP 239-4154 70 MAY03 (Replaces 191-2816), DESCRIPTION GOV S/N FLASH P/M RELEASE 300 HP @ 2200 1WM 1 and up 188-8068 315 JAN00

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understanding cat flash files